Solutions

Logistics

Complexity of Production Processes

Food and beverage production is one of the most complex processes in manufacturing. It truly is a hybrid industry often mixing multiple elements from process/batch control through to discrete packaging. The challenge is to be able to visualize the entire operation so that decisions can be made in a timely manner and their impact on other elements can be evaluated.

Challenges

Customization and Product Variation

Grasping the operational “picture” in a single glance is one of the challenges of the production manager.
To do this, greater utilization of data networks and SCADA systems is required, even direct integration with the Manufacturing Execution Systems becomes essential.

Integration with Legacy Systems

Many food and beverage manufacturers have existing manual or semi-automated systems in place which cannot easily be changed.
There are many challenges to seamlessly integrating new automation technologies with legacy systems. Sometimes they are connectivity based involving networks and protocols, sometimes process based involving digital twins and analysis and even sometimes human based, requiring support and training.

Sustainable manufacturing

Manufacturing sustainability relies on two fundamental aspects. The first is the resilience of the manufacturing process, achieved through efficient maintenance scheduling, proactive monitoring, and streamlined processes, all crucial for optimizing production efficiency and minimizing downtime. The second pillar is energy consumption, which directly impacts operational efficiency and underpins environmental responsibility. Sustainable energy management entails integrating it into automation processes to utilize energy efficiently and judiciously.

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